ST STEVAL-IHM036V1低功率交流馬達驅動(dòng)方案

發(fā)布時(shí)間:2012-9-28 12:24    發(fā)布者:1770309616
ST公司的STEVAL-IHM036V1低功率馬達控制板采用SLLIMM™ STGIPN3H60和 基于ARM® Cortex™-M3的MCU STM32F100C6T6B,最低輸入電壓275VDC或195VAC,最大輸入電壓375VDC或265VAC,輸出功率高達100W,具有過(guò)流硬件保護和基于NTC電阻的超溫保護,目標應用包括家庭熱水泵,洗碗機馬達和電冰箱壓縮機.本文介紹了STGIPN3H60主要特性,框圖,典型應用電路以及低功率馬達控制板STEVAL-IHM036V1主要特性,電路圖,材料清單和PCB元件布局圖.

This intelligent power module implements a compact, high performance AC motor drive in a simple, rugged design. It is composed of six IGBTs with freewheeling diodes and three halfbridge HVICs for gate driving, providing low electromagnetic interference (EMI) characteristics with optimized switching speed. The package is optimized for thermal performance and compactness in built-in motor applications, or other low power applications where assembly space is limited. This IPM includes an operational amplifier, completely uncommitted, and a comparator that can be used to design a fast and efficient protection circuit. SLLIMM™ is a trademark of STMicroelectronics.

STGIPN3H60主要特性:

■ IPM 3 A, 600 V, 3-phase IGBT inverter bridge including control ICs for gate driving and freewheeling diodes

■ Optimized for low electromagnetic interference

■ VCE(sat) negative temperature coefficient

■ 3.3 V, 5 V, 15 V CMOS/TTL inputs comparators with hysteresis and pull down/pull up resistors

■ Undervoltage lockout

■ Internal bootstrap diode

■ Interlocking function

■ Smart shutdown function

■ Comparator for fault protection against overtemperature and overcurrent

■ Op amp for advanced current sensing

■ Optimized pinout for easy board layout

STGIPN3H60應用:

■ 3-phase inverters for motor drives

■ Dish washers, refrigerator compressors, heating systems, air-conditioning fans, draining and recirculation pumps

圖1.STGIPN3H60方框圖

圖2.STGIPN3H60典型應用電路圖

采用SLLIMM STGIPN3H60和MCU STM32F100C6T6B低功率馬達控制板STEVAL-IHM036V1

This document describes the low power motor control board STEVAL-IHM036V1 featuring
the SLLIMM™ (small low-loss intelligent molded module) STGIPN3H60 and MCU STM32F100C6T6B. The demonstration board is an AC/DC inverter that generates a 3-phase waveform for driving 3-phase permanent magnet synchronous motors (PMSM)with field-oriented control (FOC) up to maximal 100 W without sensors. The used controller belongs to the STMicroelectronics™ ARM® Cortex™-M3 core-based medium density STM32™ MCU family.

The main device presented in this user manual is a universal, fully evaluated and populated design consisting of a 3-phase inverter bridge based on the 600 V IGBT power module in NDIP-26L package. The IGBT power module integrated all power IGBT switches with freewheeling diodes together with the high voltage gate drivers. Thanks to this integrated module, the system has been specifically designed to achieve power inverter in a reliable and compact design. Such integration saves PCB space occupation and assembly costs together with high reliability due to the design simplicity.

The board is designed to be compatible with single-phase mains for the European range of supply voltage 230 VAC (+/- 15%), or corresponding DC supply voltage. The board includes a power supply stage with VIPer™16 in buck configuration to generate +15 V supply voltage required by the application.

圖3.馬達控制板STEVAL-IHM036V1外形圖

馬達控制板STEVAL-IHM036V1主要特性:

● Minimum input voltage 275 VDC or 195 VAC

Maximum input voltage 375 VDC or 265 VAC

● Maximum output power for applied motor up to 100 W

● Input inrush limitation based on NTC resistor

● +15 V auxiliary power supply based on a buck converter with VIPer16

● Using IGBT SLLIMM™ STGIPN3H60 in NDIP-26L molded package

● Fully populated board conception with test points

● Overcurrent hardware protection

● Overtemperature protection based on NTC resistor

● Based on STMicroelectronic’s ARM® Cortex™-M3 core-based STM32F100C6T6B microcontroller

● Possibility to modify the board with RS-485 bus

● Field-oriented control (FOC) firmware customized with “STM32 PMSM FOC SDK v3.0 Motor Control Firmware Library” (see www.st.com/internet/com/ SOFTWARE_RESOURCES/SW_COMPONENT/FIRMWARE/stm32_pmsm_foc_moto rcontrol_fwlib.zip)

● Compliance with EN55014 (CISPR 14), IEC 61000-4-5 and IEC61000-4-4

● PCB type and size:

– Material of PCB - FR-4

– Double-sided layout

– Copper thickness: ~60 μm

– Total dimensions of demonstration board: circular shape, diameter 115 mm

馬達控制板STEVAL-IHM036V1目標應用:

● Household water heating pumps

● Dishwasher pumps

● Refrigerator compressors

● High-end fans

圖4.馬達控制板STEVAL-IHM036V1電路圖(1)

圖5.馬達控制板STEVAL-IHM036V1電路圖(2)

圖6.馬達控制板STEVAL-IHM036V1電路圖(3)

圖7.馬達控制板STEVAL-IHM036V1電源框圖

馬達控制板STEVAL-IHM036V1材料清單(BOM):




圖8.馬達控制板STEVAL-IHM036V1 PCB元件布局圖(頂層)

圖9.馬達控制板STEVAL-IHM036V1 PCB元件布局圖(低層)

詳情請見(jiàn):
DM00032611[1].pdf (545.08 KB)
DM00040860[1].pdf (591.55 KB)

來(lái)源:網(wǎng)絡(luò )


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li_huifang 發(fā)表于 2012-10-15 10:40:43
有參考價(jià)值
1770309616 發(fā)表于 2012-12-13 12:52:33
STEVAL-IHM036V1:低功率交流馬達驅動(dòng)方案

ST公司的STEVAL-IHM036V1低功率馬達控制板采用SLLIMM STGIPN3H60和 基于A(yíng)RM Cortex-M3的MCU STM32F100C6T6B,最低輸入電壓275VDC或195VAC,最大輸入電壓375VDC或265VAC,輸出功率高達100W,具有過(guò)流硬件保護和基于NTC電阻的超溫保護。目標應用包括家庭熱水泵,洗碗機馬達和電冰箱壓縮機。

這種智能功率模塊采用了一個(gè)緊湊的,高性能的交流電機驅動(dòng),并有簡(jiǎn)單,堅固耐用的設計。它由六個(gè)IGBT組成,并具有續流二極管和三個(gè)半橋HVIC,用于柵極驅動(dòng),它還具有低電磁干擾(EMI)特性和優(yōu)化的開(kāi)關(guān)速度,以及優(yōu)化的熱性能封裝和緊湊的內置電機和其他的低功耗應用,用于有限的裝配空間。該IPM包括一個(gè)運算放大器(未用)和一個(gè)比較器,可以用來(lái)設計快速,高效的保護電路。

STGIPN3H60主要特性

• IPM3A,600V,3相IGBT逆變橋,包括控制IC,用于門(mén)極驅動(dòng)和續流二極管

•優(yōu)化的低電磁干擾

• VCE(sat)的負溫度系數



圖1 STGIPN3H60方框圖

• 3.3V,5V,15V CMOS / TTL輸入比較器和滯回下拉/上拉電阻

•欠壓鎖定

•內部自舉二極管

•聯(lián)鎖功能

•智能關(guān)斷功能

•過(guò)熱和過(guò)流比較器,故障保護

•運算放大器,具有先進(jìn)的電流感應

•優(yōu)化的引腳排列,便于電路板布局

STGIPN3H60應用

• 3相逆變器,電機驅動(dòng)器

•洗碗機,冰箱壓縮機,供熱系統,空調扇,排水,循環(huán)泵


圖2 STGIPN3H60典型應用電路圖

圖3 馬達控制板STEVAL-IHM036V1電路圖(1)

馬達控制板STEVAL-IHM036V1

SLLIMM(小型低損耗智能成型模塊)STGIPN3H60和MCU STM32F100C6T6B。該演示板是一個(gè)AC/DC逆變器,可以產(chǎn)生一個(gè)3相波形,用于驅動(dòng)3相永磁同步電機(PMSM),具有磁場(chǎng)定向控制(FOC),最大100W無(wú)傳感器。所使用的控制器屬于意法半導體ARM Cortex-M3核為基礎的中密度STM32 MCU系列。

本用戶(hù)手冊中的主要設備是普遍應用的,經(jīng)過(guò)全面評估的流行設計,包括基于600V IGBT功率模塊的3相逆變橋(NDIP-26L封裝)。IGBT功率模塊集成了所有的功率IGBT開(kāi)關(guān)和續流二極管,以及高壓柵極驅動(dòng)器。正是由于有了這個(gè)集成模塊,該系統才被專(zhuān)門(mén)采用,以實(shí)現逆變器的可靠和緊湊的設計。這樣的整合可以節省PCB占用空間和組裝成本,并具有設計簡(jiǎn)單,可靠性高的特點(diǎn)。

該板兼容歐洲的電源電壓,單相電源230VAC(+/-15%),或相應的直流電源電壓。該板包括一個(gè)電源級和VIPer16(降壓配置),以產(chǎn)生所需的+15V電源電壓。

STEVAL-IHM036V1主要特性

•最小輸入電壓275VDC或195VAC

•最大輸入電壓375VDC或265VAC

•電機的最大輸出功率最高為100 W

•輸入浪涌電流限制基于NTC電阻器

• +15 V輔助電源基于降壓轉換器(VIPer16)

•采用IGBT SLLIMM STGIPN3H60,NDIP-26L模塑封裝

•完全的板上組裝板,具有測試點(diǎn)

•過(guò)電流硬件保護

•基于NTC電阻的過(guò)熱保護

•基于STMicroelectronic ARM Cortex-M3 core-based STM32F100C6T6B的微控制器


圖4 馬達控制板STEVAL-IHM036V1電路圖(2)


•通過(guò)RS-485總線(xiàn),可修改的板

•由“STM32 PMSM FOC SDK v3.0 Motor Control Firmware Library”用戶(hù)制定的磁場(chǎng)定向控制(FOC)固件。

•符合EN55014(CISPR 14),IEC61000-4-5和IEC61000-4-4

• PCB類(lèi)型和尺寸:

– PCB-FR-4材料

–雙面布局

–銅箔厚度:60μm

–演示板的總尺寸:圓形的,直徑115mm

STEVAL-IHM036V1目標應用

•家用熱水泵

•洗碗機泵

•冰箱壓縮機

•高端風(fēng)扇

(中電網(wǎng)、《世界電子元器件》)
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